It has been reported, that resurfacing the valve body and chemically stripping the remaining gasket, has worked when time or parts are an issue. Refer to figure 8 for exploded view of the solenoid body, and notice that it provides you with the. Transmission should only be shipped with the oil quantity listed in the respective part number. With the valve body off it can be seen that the internal part of the selector lever correct name, someone. Zf 6hp19 6hp26 6hp32 functional descriptions automatictransmission pdf. Refer to figure 14 for lower rear v alve body exploded view and identification of valves.
Epicyclic gear set 2 also rotates as a solid block. Clutch 562 150 892 634 582 891 182 612 052 592 forward planet sun gear 584 882 886 594. Land rover workshop manuals discovery ii automatic. Firstly once the valve body has been rebuilt we are able to fit it to a plate on the test rig and run the valve body through its cycle with 45 deg preheated oil to simulate as close as we can get to real world conditions the hydraulic valve bodies are run through manually by winding a valve to simulate the governor increasing in speed. This manual contains detailed drawings and diagrams that help you to get a detailed description of all systems of transmission zf.
Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. Some hold the valve body on to the gearbox, and some hold the valve body together. Zf4hp22 24 106 520 stator 630 310 778 876 direct hub 566 880 878 235 146 210 212 554 211 048 335 334 564 974 670 177 input shaft 964 642 2nd pump body 180 048 507 ump parts 883 584 562 333 332 962 972 0 0 0 forward clutch forward drum 982 126 106 q interm. Zf 4hp22 transmission service repair manual pdf free online. Mechatronic and valve body are only available as complete servicemechatronic. Gasket, auxiliary valve body orange stripe 8660789. Set contains special service instructions, installation instructions, service information for serve and repair zf gearbox 4hp22, 6hp26, 5hp19, 5hp24, 5hp30.
Position quantity length mm 26926 3 60 26936 5 65 26940 8 30 82 194 sie sto es secure oil screen with 3 bolts in position 26936. While searching for valve body information i came across a fantastic illustrated valve block rebuild for the zf 4hp22eh yesterday. Discovery ii land rover workshop manuals torque wrench settings automatic gearbox zf4hp22. Remove circlips and springs from gearbox casing noting location of long and short springs. Zf 4hp22 transmission repair manual pdf epcatalogs. Shift kit transmission valve body kits transgo shift kit. Remove 2 bolts securing speed sensor harness bracket to valve body. To see an explanation of our core deposit please click here.
Zf automatic transmissions service manual valve reverse gear clutches b,d and e are engaged. Zf 5hp24 automatic transmission spare parts catalog. Land rover workshop manuals discovery ii torque wrench. This is part 16 and shows how to rebuild the valve body this series is available on dvd, check this link for info. Disassembly and assembly of the transmission is explained in chronological order. Related products for zf 6hp19 6hp26 6hp32 functional descriptions automatictransmission pdf. The modification with the valve body type 9 and 4 solenoids is the most common in repair, while earlier series with 5solenoids in the valve body are considered to be a rarity.
A separate repair manual is available for valve body repair. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission pdf manuals. The legend for figure 10 which identifies the main valve body components is found on page 16. Then pull the valve block and take it to your clean bench, the order youll probably go in is mv5 throttle valve, mv12, lower front block shift connector, lower rear block, then main channel. The former can be identified by their larger diameter heads. In the gearbox, a selector shaft engages with the manual valve. The 4hp22 is a fourspeed automatic transmission from zf friedrichshafen ag for passenger cars with rear wheel drive or 4x4 layout. The zf 4hp24 unit is a failsafe and massive transmission, constructed with. Six years after the appearance of a first modification transmission zf 4hp22 received a fully electronic control unit. Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate. Using a 30 mm socket, remove nut securing multiplug connector block to gearbox housing. May 25, 20 if a bmw box is to form the backbone of your conversion you neednt panic.
Zf4hp22 24 rwd 4 speed d c e b a 69 750 070 034 311 530 510 520 pump body stator bell hsg. One bolt different from the bmw writeup from memory but follow the rave. Zf4hp22 land rover automatic transmission filter service. The 4hp22 is a fourspeed automatic transmission from zf friedrichshafen ag for passenger. Information about rebuild transmission zf 4hp22 4hp24 an automatic transmission zf 4hp22 had a rather simple design, which has been upgraded during the process of exploitation. Instructions for rebuild transmission download manuals. Some of these valves or springs can be installed prior to any serious damage being done to your transmission, eliminating the need for a premature, full transmission rebuild. Refer to figure 7 for exploded view of the manual valve body. Make sure you are using the latest design for your application. Zf4hp22 24 rwd 4 speed d c e b a 750 070 034 311 530 510 520 pump body stator bell hsg. As the valve body is positioned in the transmission housing, ensure the selector valve is located in the selector pin and that the dowel is located correctly. Introduced in 1980, it was produced through 2003, and has been used in a variety of cars from bmw, general motors, jaguar, land rover, maserati, peugeot, and volvo. The adaptive pressures are showing this too, with the compensation pressures at maximum for 12 in speed range one, and for 23 in all speed ranges. Related products for zf 4hp22 transmission repair manual pdf.
The mechatronic unit is remanufactured with the newest updates available at the time and only with 100 % original oem parts. Clutch 562 150 892 634 582 891 182 612 052 592 forward planet sun gear 584 882 886. Transmission service repair manuals pdf online download. Zf4hp22 transmission rebuild kit with clutch plates no steel plates. Solenoid master kit, zf4hp22zf4hp24 for 5 solenoid valve body only.
Valve body kits 165k82908s valve body kit, zf4hp22 superior 1 k4hp22 oil sealing rings 175k82903 ring kit, zf3hp22 197684 1 1043298942 175k82903a ring kit, zf4hp22 1984up 1 4hp22mpsr 175k82903d ring kit, zf4hp24 1988up 1. Zf 4hp22 transmission workshop service repair manual. If there are some delays with gears shifting, kicks or slippage in zf 4hp22 with mileages above 200 thousand kilometers, then it signals that springs and solenoids cannot handle the dirt from frictions falling on valves. Operation of the manual valve is controlled by the selector lever assembly. Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. Read online or download zf4hp22 valve body manual pdf file for free that includes illustrations, tables, and a guide to abbreviations, searchable, best download document library find about zf4hp22e valve body wiring in download document library database collection. Try cleaning your valve body first as you valvw make it worse if nothing else. I used both when overhauling my zf and would post on here but it doesnt seem to allow pdf s as.
Zf4hp22repairmanual motor vehicle manufacturers car body. This modification has established itself as a highly reliable transmission. Zf4hp22repairmanual motor vehicle manufacturers car. Mar 09, 2020 4hp22 valve body pdf go to and click under new and updated on the left valve body overhaul and then the section. This manual contains the exact work procedure to repair transmission 4 hp 22. Solenoid valve mv 3 controls the supply that operates the lockup clutch. Are you looking for the best zf4hp22, zf4hp24 transmission kits and parts for sale. Zf 4hp22 6hp26 5hp19 5hp24 5hp30 transmission gearbox factory workshop service repair manual pdf version this is a comprehensive factory manual service manual for zf transmissions. Another issue is the governor valve sticking, which can be caused by contamination. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. Solenoid valve mv 4 modulates the pressure of the supplies to the brake clutches, to control shift quality. Zf4hp22 automatic transmission factory repair manual.
Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and springs that are located in the channel plate. Free download books zf4hp22 valve body manual printable 2019 everybody knows that reading zf4hp22 valve body manual printable 2019 is effective, because we can easily get too much info online from your resources. All our boxes are fully rebuilt including the valve body and come complete with a rebuilt torque converter. Position of valve body assembly and adjustment of kickdown cable are explained under point 1. The valve body is secured by 22 screws 17 of m6 x 60 and 5 of m6 x 30, refer to illustration on next page. Zf 4hp22 transmission service repair manual pdf online. This repair manual provides instructions, installation instructions, maintenance manuals and other service information for transmission zf 4hp22. This manual has been written in a format that is designed to meet the needs of technicians worldwide. You have to register before you can post, plus youll get fewer ads if you register. Zf 6hp26 6hp28 automatic transmission spare parts catalog table of contents 6hp26 6hp28. The problem of a dirty valve body is usually explained by wornout locking clutch of the torque converter. Common defects, ranging from problems with deterioration of the automatic gearbox for example, problems with solenoids and torque converter, ending the breakdowns leading to the overhaul of gearboxes where already there is a problem with the valve body or with the friction clutch are considered in this part. Refer to figure 9 for exploded view of the valve body assembly components.
Zf 6hp19 6hp26 6hp32 functional descriptions automatic. Mar 02, 2014 this is part 16 and shows how to rebuild the valve body this series is available on dvd, check this link for info. You will find yourself looking at a large and confusing array of torx screws. Disassembly and assembly of the transmission is explained in chronological. Each list for selective shims, snap rings or steel plate is listed in this section of the catalog. Technology has developed, and reading zf4hp22 valve body manual printable 2019 books could be far more convenient and much easier. Solenoid, zf4hp22, zf4hp24 shift teckpak 5 solenoid valve body only 19831989 82836 0507869. This manual has been compiled in an effort to assist in the repair of valve bodies for 5speed zf automatic transmissions this manual has been designed to be used in conjunction with both the repair manual and the functional description. Zf 4hp22 transmission service repair manual pdf online download. Transmission repair manuals zf 4hp22 4hp24 instructions. In other instances, the valve body sections need to be pried apart, which often delaminates the gasket. Zf4hp22 124 750 bell hs 070 311 034 336 337 500 510 530 rwd 4 speed rwd 4 speed 231 233 380 232 047 569 979 969 574 340 129 108 128 129 zf4hp22 24 106 520 stator 630 310 778 876 direct hub 566 880 878 235 146 210 212 554 211 048 335 334 564 974 670 177 input shaft 964 642 2nd pump body 180 048 507 ump parts 883 584 562 333 332 962 972 0 0 0.
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